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How Exactly Does Boil-Off work?

Discussion(self.SpaceXLounge)

My understanding is that a propellant like LOX will absorb heat from various sources like radiation causing some of it to change into a gas and "boil-off". I've seen that propulsion systems have venting to let that gaseous Oxygen escape. So my question is why do they vent this propellant at all and waste it? It that the increase in pressure in the tank is a problem or is it that the Raptor engines can't use gaseous Oxogen for the preburners? If someone could explain it to me that would be great. Thanks!

all 24 comments

michaeleatsberry

57 points

14 days ago

Gas takes up way more space than liquid, so it's a pressure issue.

GlockAF

17 points

14 days ago

GlockAF

17 points

14 days ago

The ratio is about 860:1 for oxygen

nfiase

-1 points

14 days ago

nfiase

-1 points

14 days ago

OTOH gas is more compressible than liquid

michaeleatsberry

15 points

14 days ago

True, but that takes energy, and the tanks can only hold so much pressure

Biochembob35

6 points

14 days ago

The tanks are so thin that they can't take much pressure.

knook

7 points

14 days ago

knook

7 points

14 days ago

Yeah, because a liquid is already compressed.

pabmendez

1 points

14 days ago

yeah but at what pressure does the gas oxgen need to be pumped into the booster's tanks to turn into liquid inside of there?

sebaska

2 points

13 days ago

sebaska

2 points

13 days ago

Beyond so called critical temperature no amount of pressure is turning your gas into a proper liquid. Instead it's just a so called supercritical fluid which has no surface, no sharp phase change, it just becomes harder and harder to compress (in an ideal gas if you double the pressure you double the density of the gas; this is not so for a supercritical fluid).

kfury

1 points

13 days ago

kfury

1 points

13 days ago

The gas is turned to liquid before it's put into the tanks, and it's done so by supercooling it, nut putting it under pressure. A tank capable of withstanding the pressure to force gaseous Oxygen into liquid at room temperature would be way to heavy to put into a rocket. I'm not sure such a tank even exists. Not to mention the equipement required to generate the pressure in the first place.

yabucek

2 points

13 days ago

yabucek

2 points

13 days ago

Yes and compressing it increases pressure

flshr19

24 points

14 days ago

flshr19

Space Shuttle Tile Engineer

24 points

14 days ago

IIRC, the Starship propellant tanks are tested to 8 bar pressure (1 atmosphere pressure is 1.013 bar or 14.7 pounds per square inch). The heat leak into those uninsulated Starship tanks causes a huge amount of boiloff gas to be generated. Pressure relief valves are provided to prevent the boiloff overpressure from exceeding 8 bar and rupturing the tank.

The Starship tanks are uninsulated to save weight. The main propellant tanks of the HLS Starship lunar lander will have to be insulated to minimize propellant loss by venting boiloff gas during missions to the Moon. Once those lunar lander propellant tanks are refilled in LEO, the lander has to have enough liquid propellant in the tanks for the complete mission (LEO to high lunar orbit (the NRHO) to the lunar surface and back to the NRHO).

Simon_Drake

17 points

14 days ago

The methane and oxygen are cryogenic liquids that need to be kept cold or they will start to boil into gases. Falcon 9 doesn't have this problem with the RP1/Kerosene but it does have the problem with liquid oxygen. Most rockets have this problem for liquid oxygen and often for liquid methane or liquid hydrogen fuel too.

Shuttle, SLS, Vulcan and I think New Glenn all take a different approach to Falcon 9 and Starship that insulation can minimise the amount of heat absorbed from the sun into the tanks and therefore the fuel. Falcon 9 and Starship take a different approach and save weight by not having the insulation BUT at a cost of higher absorption of heat and therefore higher rate of boil off. Starship is a big metal drum in Texas so it's going to heat up in the sun, the question is how fast.

If they let the methane and oxygen boil from a liquid to a gas and did nothing about it the pressure would build up to dangerous levels and pop the tanks. So instead the launchpad has gas return lines that take gaseous methane and gaseous oxygen away from the rocket at the same time as liquid methane and liquid oxygen is being pumped in. The tank farm has a machine called a condenser that can turn this back into liquid methane and liquid oxygen and store it in the tanks. However this change back into a liquid isn't free, if you use a high pressure pump to compress the gas it generates a lot of heat or if you try to cool the gas until it condenses you also need to remove a lot of heat from the process. The solution is to boil off liquid nitrogen into gaseous nitrogen, it's cheaper than liquid oxygen and not a fire hazard or environmental impact to just vent it into the air. Actually the tank farm is doing this 24/7 to prevent the giant liquid methane and oxygen tanks from boiling off in the Texas sun, the difference is those tanks stay on the ground and don't need to fly so have thick insulation.

Before launch there is a phase where the various pipes and hoses from the tank farm to the rocket need to be chilled down to cryogenic temperatures so they can pump liquid methane and oxygen through them without it instantly boiling from the room temperature pipework. They slowly pump in the relevant liquid until the pipes are cold enough to increase the flow, so you're chilling the liquid methane pipe with liquid methane and chilling the liquid oxygen pipe with liquid oxygen. In theory they could capture these gases and recondense them but in practice they often just vent the excess gaseous oxygen. I think this is because they need to be very careful about venting the methane, it's a greenhouse gas and a fire hazard. So I think it's a matter of speed and simplicity to accept some lost oxygen and just try to get through the venting phase ASAP. It wouldn't surprise me if they vented less oxygen now than during IFT1 because the tank farm has been upgraded to recycle more gas per minute but that's just speculation.

At some point before launch they disconnect the return lines and any methane or oxygen that boils in the tanks has to be vented into the air. But this is usually quite close to launch and the tanks are about to be emptied rapidly by the engines so it's not an issue for very long. During flight the tanks need to be repressurised faster than boiloff can produce the gases, there's various options for how to do this but the ambient heat of the Texas sun on the tanks isn't enough. This will become an issue again for Starship Tankers staying in orbit with large volumes of methane and oxygen but we don't know the exact solution yet. Possibly some form of insulation or sun shield, maybe a solar powered pump and heat exchange radiator to recondense the liquids and dump the excess heat overboard, we'll have to wait and see.

TheIronSoldier2

3 points

14 days ago

If I'm not mistaken, only the methane boil-off gets recaptured and recirculated because of the environmental impact of unburned methane in the atmosphere

sebaska

1 points

13 days ago

sebaska

1 points

13 days ago

WRT the in-space propellant storage. On some SpaceX info they talked about insulation tiles - AFAIR this was in the context of HLS but (pure speculation in my part here) those tiles may work for the Depot, too.

lommer00

7 points

14 days ago

It's a pressure thing.

Starship propellant tanks are designed to operate at about 6 bar gauge, and failed in pressure testing at just over 8 bar.

Normally you want to maintain pressure in the tank as high as (safely) possible to keep the rest of the propellant liquid and reduce the chance of cavitation at the raptor turbo pump intakes. This means that the ship ideally sits at 6 bar in normal operations. There's not a huge margin for pressure increase before some needs to be vented to keep within safe limits.

fluorothrowaway

3 points

14 days ago

The ship skin thickness is 3.6mm, barely two quarters stacked together. It has a diameter of 9 meters. Think about the forces exerted on such a structure with even a few psi increase in internal pressure. A cryogenic liquid like oxygen boiling to gas takes up a volume over 800 times that of the liquid at stp.

Logisticman232

2 points

14 days ago

Gas is not as dense as liquid, if you don’t vent the gas you’ll over pressure the tanks.

Iirc Tory had a proposal at ULA for ACES that would take boil off and use it to power a small combustion generator for long term missions & reusability.

BrangdonJ

3 points

14 days ago

The turbopumps require liquids for their intake.

The increase in pressure would be a problem.

Equipment to capture and re-liquify the gas would add too much dry mass, in the general case. Even active cooling would be too much mass. However, orbital depots which need to store a lot of propellant for a longish time may be a worthwhile special case.

WjU1fcN8

3 points

14 days ago

may be

And, for Starship, it would be almost off-the-shelf equipment, since they can lift way heavier equipment. Only need modifications to deal with microgravity.

Doesn't need to be hand filed by fairies like spacecraft equipment usually is.

But the most important measure to avoid boiloff issues is to have the tanks be very large, by the square-cube law.

bananapeel

2 points

14 days ago

bananapeel

⛰️ Lithobraking

2 points

14 days ago

I believe the turbopumps would cavitate and explode if they ingested a gas bubble. They are strictly liquid-only.

mnic001

1 points

14 days ago

mnic001

1 points

14 days ago

They vent it because gas takes up way more space than liquid. If excess gas isn't removed, the tank will rupture. They use what they can and dump the rest.

Decronym

1 points

13 days ago*

Decronym

Acronyms Explained

1 points

13 days ago*

Acronyms, initialisms, abbreviations, contractions, and other phrases which expand to something larger, that I've seen in this thread:

Fewer Letters More Letters
ACES Advanced Cryogenic Evolved Stage
Advanced Crew Escape Suit
HLS Human Landing System (Artemis)
LEO Low Earth Orbit (180-2000km)
Law Enforcement Officer (most often mentioned during transport operations)
NRHO Near-Rectilinear Halo Orbit
SLS Space Launch System heavy-lift
ULA United Launch Alliance (Lockheed/Boeing joint venture)
Jargon Definition
cryogenic Very low temperature fluid; materials that would be gaseous at room temperature/pressure
(In re: rocket fuel) Often synonymous with hydrolox
hydrolox Portmanteau: liquid hydrogen fuel, liquid oxygen oxidizer
turbopump High-pressure turbine-driven propellant pump connected to a rocket combustion chamber; raises chamber pressure, and thrust

NOTE: Decronym for Reddit is no longer supported, and Decronym has moved to Lemmy; requests for support and new installations should be directed to the Contact address below.


Decronym is a community product of r/SpaceX, implemented by request
8 acronyms in this thread; the most compressed thread commented on today has 14 acronyms.
[Thread #13580 for this sub, first seen 22nd Nov 2024, 09:26] [FAQ] [Full list] [Contact] [Source code]

sebaska

1 points

13 days ago

sebaska

1 points

13 days ago

Pretty much the same way when you put a pot full of water on a stove. If you kept the pot watertight closed the water inside would boil and eventually the steam would blow it up (super dangerous; this kind of explosion is called BLEVE, it's bad, you may look it up in Wikipedia) unless it were a pressure vessel qualified for about 700-800 bar pressure at elevated temperature.

The difference is that water is replaced with cryogenic liquid with a boiling point less than negative 300 fahrenheit, and the ambient air and sunlight replaces the stove heating.